Management

Ep.71: Switching to the Lead Carpenter System with Steve Nash

When remodeling companies start up, typically the owner is working in the field, making sales, estimating, and doing almost everything else to run the business. There comes a tipping point as the company grows, and one person can’t do it all. That’s where the lead carpenter system comes in.

Transitioning to that system has its challenges. Steve Nash has used the lead carpenter system for 25 years, and understands its ins and outs — and how to move to it smoothly.

In this episode, Steve talks about making the switch with Tim and Steve, how it helps a growing company, and how to avoid the common pitfalls.

Steve began working as a carpenter for his father, from his childhood all through his teens. He founded Upscale Remodeling, in Freeville, NY, in 1991 shortly after college with a bucket of tools, a new truck, and a whole lot of ambition to build a great remodeling company. Today, Upscale Remodeling is a full-service design/build firm specializing in kitchen and bath remodeling, additions, basements, and window and door replacement. The company operates out of a 5,000-sq. ft. showroom, which helps with design and product selection as well as communication across all team members. Upscale Remodeling has been using some variation of the lead carpenter system since the beginning.

He recently teamed up with another remodeler to help a growing company in their Roundtables peer group make the switch to the lead carpenter system. He walks us through the process of transitioning your team, learning as much as you can beforehand, and how to make it work, including:

  • How it can help you cope with the labor shortage
  • Understanding your lead carpenter will be managing
  • Identifying the qualities that make a good lead carpenter
  • Why your best craftsman may not be the best manager
  • Empowering your lead to make decisions
  • Pushing your lead back to the paperwork
  • Being transparent with your lead carpenter
  • Why not to treat it as a promotion, just a different role
  • How to handle a different pay scales
  • The recruitment process and identifying candidates in-house
  • The importance of involving your lead in the sales process
  • Avoiding awkward moments in front of the client
  • Coaching your lead to stay within the scope
  • How to change your markup and job costing to safeguard profits
  • And more …

Keep Those Suggestions Coming…

This topic was another one suggested by a listener — and we hope you keep them coming! If you’ve got an idea for a topic or guest, drop Tim an email at tim@remodelersadvantage.com.

Ep.70: Mastering the Look Ahead, Part 2, with Ben Reynolds

When you work in a remote area, where your materials are shipped on barges to small islands, and a quick lumber yard run just isn’t possible, everything just takes longer. 

So having all the details planned ahead is crucial, says Ben Reynolds.

In this episode, Ben talks to Tim and Steve about the challenges of working in Ontario’s cottage country, and how accurate look aheads are a key component in getting jobs done on time.

Ben has been the production manager at Kawartha Lakes Construction, Lakefield, ONT, Canada, for five years. Prior to that, he was a project lead — the lead carpenter managing a job site. Before joining KLC, he ran his own small company which mainly focused on new post-and-beam construction. When he was wearing the tools, his projects always hit the pre-set milestones, and he had an extremely high success rate of delivering a project on time.

KLC has different challenges than many other design-build companies, especially logistically. They deal with limited parking, moving material on boats and barges, and remote job sites. So planning ahead is key. And part of planning is looking back, keeping an accurate history of what it takes to complete a project. KLC has detailed time sheets, and can refer to experiences in the past to get accurate ideas on what it truly takes to complete a project. Ben talks about what KLC’s production process looks like, and how they plan ahead, including:

  • The different people that need to be involved
  • The two-year look ahead
  • The five-day plan
  • How to use your historical data
  • Eating the elephant one bite at a time
  • The level of detail needed in the five-day plan
  • The master production brief
  • Achieving better time management
  • Getting buy-in on the plan
  • Solving conflicts in planning
  • How to run an efficient production meeting
  • And more …

If you missed our first episode dedicated to creating your own version of the look ahead, listen to Episode 64: Job Site Look Ahead with Tom Batman & Mike Topper, of Harth Builders in Spring House, PA. 

Ep.69: Hitting Monthly Goals with Aaron Enfinger

Making sure you can hit your monthly revenue goals is key to a healthy bottom line. First, there has to be a plan and intention to hit those marks.

In this episode, Aaron Enfinger tells Tim and Steve about setting revenue and production goals, how to hit them, and why it helps prevent cash-flow problems.

Aaron is the general manager at The Cleary Company in Columbus, OH. In early 2017, he assumed the role of General Manager to address managerial needs The Cleary Company was experiencing, due to their pace of growth. 

He starts his goal-setting process with a spreadsheet, and drills down from the yearly goal to the weekly numbers the company needs to produce to hit its revenue numbers. Then he works with his production manager and office manager to carry the plan through. Aaron gives you great ideas about how you can do this in your own company, including:

  • Designing your production department to handle your goals
  • Why weekly number will fluctuate
  • What sets off alarm bells in the pipeline
  • Scheduling to smooth out seasonal differences
  • How job schedules relate to the master schedule
  • Setting up incremental milestone draws in a job
  • How often to evaluate your financials
  • Setting expectations with clients at the beginning of the project
  • Focusing your production team on their goals
  • Why a cloud-based project management system saves time in invoicing
  • And more …

Aaron also talks about how he found and used a powerful tool on LinkedIn to identify and recruit the company’s new production manager — from The Bahamas.

Ep.66: Production in a Large Remodeling Firm with Bruce Case

Most remodeling companies are small businesses with simple structures, and team building can be difficult. Imagine the challenges of building a real team with more than 70 people in the field and an almost equal number working in the office. 

In this episode, Bruce Case talks to Tim and Steve about what it takes to keep a large remodeling company running smoothly — especially in the production department.

Bruce is the president and CEO of Case Design/Remodeling Inc., one of the largest full-service remodeling firms in the nation. Operations are focused in the Washington, DC, area and bring clients a unique mix of design/build and home improvement services through Fred The First Name in Home Improvement. Case has extended its reach across the U.S. through a network of licensees and franchisees. Since its founding in 1961, Case has won more than 100 national  remodeling, design, and business awards, and the Case network has completed more than 100,000 renovation projects for more than 60,000 clients. Binding these initiatives is a focus on inspiring team members and clients.

Bruce started working in the business when he was 12, but initially pursued a career in insurance. He came back to the family business and had to pay his dues, working in almost every department of the company in the 12 years before taking the reins. This gave Bruce an increased level of empathy and a greater perspective on the roles within the company. He discusses the importance of the culture at Case, and how to keep it together with the right mix of people — even if that means cutting a top performer loose — as well as how Case works in production, including:

  • How to develop structure and processes
  • What it takes to change processes
  • The timeline for change
  • Taking the time to develop your people 
  • Proactively growing and promoting from within
  • Case’s professional development program
  • Reimbursing for continuing education
  • How training helps you hire, keep, and inspire people
  • Why you should micromanage a new employee — and when to stop
  • Gatekeeping the project’s process
  • How to bring ideas forward and be positive
  • And more …

Keynote Speaker: Bruce Case

We’re excited to have Bruce delivering the keynote address at the 2019 Production Conference in Orlando, FL, on Sept. 26. This event will bring more than two hundred Production Managers, Project Managers, and Lead Carpenters together for a one-day journey through the inner workings of some of the industry’s most successful and efficient Production Departments.

We are filling seats fast so don’t miss this opportunity to learn, network and connect with other industry professionals just like you!
Register today!

2019 Production Conference

Ep.65: A History of Production Success with Paul Winans

Experience is one of the best teachers — and today’s guest has the kind of experience that will make your production processes work better in every way. His success in the remodeling industry didn’t come easily, he adapted and changed how he and his company worked to make it happen.

In this episode, Paul Winans, CR, talks to Tim and Steve about his years in the remodeling business, what he’s learned, and how to look at production as a company-focused activity.

Paul runs Winans Consulting, in Ashland, OR. He ran a highly successful remodeling business with his wife, Nina, for 29 years before they sold it in 2007. Their systems-oriented approach, with manuals for every position which were used as part of a continuous training program, contributed greatly to the company’s success and their ability to be away from the day-to-day running of the business for cumulatively up to four months each year! Paul was a Roundtables member, is a facilitator, a consultant, and contributor to Remodeling.hw.net.

The production department is what allows your company to shine, says Paul. The biggest thing Paul did in his company was getting real about estimating for his employees’ capabilities in the real world — and respecting that. He also realized the production department was only as good as the package they were given at the handoff. He talks about how to get that process in place, and other ways to improve your business and yourself, including:

  • Understanding that all the money is made before a project starts
  • Why upfront work allows production to produce
  • Getting real with proposals
  • Relating to your competition
  • Running an effective and fun trade breakfast
  • Setting expectations
  • Making promises and keeping them
  • How to bring your mission statement and core values to life
  • Running your team meetings by not running them
  • Soliciting suggestions from your team
  • Creating bonds between departments
  • What employee longevity can tell you about your company
  • And more …

Including why not the owner of the company should only visit a job site with a production manager — and why.

Paul’s book, The Remodeling LIfe: From Laggard to Leader, is coming soon on Amazon, and is filled with stories about how business should work for you, not you working for the business.

Ep.63: Getting Selections Done Before the Job Starts with Tanya Donahue

Developing a system that makes your kitchen and bath jobs more profitable has to include getting those all-important selections done early in the process — before the job even starts.

Tim does a session on this, and it’s based on what he learned from Rhode Island Kitchen & Bath, in Warwick, RI. 

In this episode, Tanya Donahue discusses that process with Tim and Steve, and why it results in exceptional client experiences, and make everyone in the company happy and more productive.

Tanya is the president of Rhode Island Kitchen and Bath, and provides her team and her clients with proven strategic capabilities, backed by her strong record of success. She’s spent more than 25 years in the home building and remodeling industry, and her main focus is to create, communicate, and implement the organization’s vision, mission, and overall direction. Tanya is a member of the Rhode Island Builders Association, served as co-chair of the Remodeler’s Committee and is a former member of the board of directors. She was selected as a 2017 Industry panelist for Harvard University’s Joint Center on Housing Studies, and was a judge of the 2018 National Qualified Remodeler Design Awards. She was also the recipient of the 2017 ProRemodeler Extreme Sales Award.

At the company, when a job packet goes to production from sales, it has every selection made, right down to the color and manufacturer of the caulk to be used. So much money is lost when something is missing on the job. If your company isn’t doing it this way, Tanya says, it may seem overwhelming, but she tells you how to get your organization on board with making selections before the job starts, including:

  • Making the client the boss, sort of
  • Getting buy-in from sales and design 
  • How it increases productivity in design and sales
  • Including photos in the job packet for easy identification on site
  • Starting with the must-haves
  • Controlling the client through education in the process
  • Figuring out how clients make decisions
  • Why cabinets can drive their start date
  • Starting with a reservation form, and using it as a reality check on the schedule
  • The power of the visual production board
  • How to do it without a showroom
  • And more …

Integrating sales and production in a continuous communication loop from start to finish is key to the whole process.

Ep.62: Hitting a Schedule Every Time with April Bettinger

Hitting a schedule every time in construction is possible if you pay proper attention to planning and have a purposeful attitude.

In this episode, April Bettinger joins Tim and Steve to talk about the best practices and the common pitfalls to avoid when creating and managing an on-time project that ends with delighted clients.

April is the founder and owner of Nip Tuck Remodeling in Snohomish, WA. For more than 30 years, she’s carved out a respected niche in the construction industry. Her father was a custom homebuilder, so April grew up watching and learning about excellent customer service, and what it takes to build a high-quality project. April has held key roles in finance, budgeting, customer service, team building, and sales management — preparing her to own and operate her own company. Nip Tuck Remodeling was founded in 2010, with a vision and determination to create a construction company with extraordinary craftsmanship and a focus on professionalism. Nip Tuck was named a Big50 remodeler in 2018, and ranked the No. 50 Fastest Growing Private Company in 2018 by the Puget Sound Business Journal

April and her estimator create the master schedule, then it’s turned over to the production manager, who is responsible for creating and  managing the job schedules on BuilderTrend. One huge factor in staying on track once you’re in production is getting the schedules done and materials ordered a month before the project starts. She talks about why that works, and other aspects of keeping your jobs on schedule, including:

  • Why the project manager has to create and own the schedule
  • How to break the details down and work with them
  • Setting pivotal goals for each week in the schedule
  • Using goals for client satisfaction
  • Helping everyone buy in to the system
  • How much time it takes to pre-plan
  • Why you should make the time investment
  • How sales and design affect the schedule
  • Handling change orders in the schedule
  • Getting clients to think ahead during selections
  • Building in reasonable wiggle room
  • Leaving nothing TBD
  • Handling design changes and heading them off
  • Beating weather challenges in the schedule
  • How to deal with damaged materials
  • And more …

If you believe you can hit project schedules, you can. If you think it will never happen, it won’t. It’s all about the attitude.

See April Speak at the Annual Remodeler’s Summit

We’re thrilled that April Bettinger will be speaking at the 2019 Remodeler’s Summit, on September 24-25, in Orlando:

To learn more the Summit event and our line-up of other great speakers, go to Remodelerssummit.com!

Ep.61: A Half Century in Construction with David Gerstel

There have been a lot of changes in the remodeling industry — technological advances, new products and materials, building requirements, the labor shortage. But some things remain the same — you’re still pouring foundations, shingling roofs, driving nails, and working with clients.

In this episode, David Gerstel talks about the changes he’s seen over the last 50 years in construction and remodeling with Tim and Steve. He talks about what he’s learned and how to prepare for the future.

David Gerstel of Kensington, CA, has been a builder for more than 40 years, and is the author of several respected books on construction company management, including the recently published Nail Your Numbers: A Path to Skilled Construction Estimating and Bidding. His construction operation emphasizes respect for, and profit sharing with, employees, bullet-proof construction,  efficiency in the field and the office, and rigorous control of overhead. David moved beyond bidding for free a few years after becoming a general contractor, and initiated a nationwide movement away from competitive bidding and toward working in collaboration with clients and designers through the use of what is variously known as cost-planning services, pre-construction consulting,  and other terms. David continues to build and write for the sheer joy and satisfaction of it. 

After leaving college, David wanted to work with his hands. He pursued carpentry, and loved working for himself. He has pioneered many of the business practices that have become standard in the industry. He talks about the changes he’s seen, and what has remained the same, including:

  • Building a company that can handle a downturn
  • Keeping overhead low and where to invest profits
  • How he got away from free estimates
  • The organic evolution of business and businesses
  • The developer model vs. the traditional model
  • The joyful way to build
  • The best changes he’s seen
  • Why the cost-planning model encourages collaboration
  • How construction is a predictable, beautiful story that unfolds
  • And more …

Including why he loves and hates nail guns, what tasks you should use them for, and why.

Ep.55: How Your Team Responds in a Crisis with Don Brees and Alex Pajic

It can take one stroke of bad luck to take a remodeling business’s leader suddenly out of the picture — either temporarily or permanently. The repercussions can be wide and economically traumatic if the remaining team can’t pull together and keep the business running.

When Rosie Romero, the owner (and primary salesperson) of Rosie On The House in Scottsdale, AZ, had an off-road UTV accident that left him severely injured, his team had to regroup quickly in an emotional time to keep the business running.

In this episode, Don Brees and Alex Pajic talk to Tim and Steve about how they — and the whole company — handled the unexpected absence of their leader and friend. For six months, the team relied on each other to continue selling, building, and performing at their peak while Rosie was recovering.

Don started working for Rosie On The House Remodeling in 2016 as the Remodeling Project Manager, and is now a Production Manager. An Arizona native, Don worked for Rosie the first time back in 1993 before venturing out to start his own remodeling, paint and drywall company. He has 37 years of construction and remodeling experience under his belt.

Alex began working with Rosie On The House Remodeling in 2017, and is a Remodeling Project Manager and Sales/Design Consultant.He has 18 years of planning, real estate development, and construction experience. Originally from Croatia, he grew up in Vienna, Austria, and worked on residential developments and projects throughout Europe. He has a passion for sustainable building, architecture, and new technologies in building design and project management.

Don and Alex talk about the first hectic days after the accident, and how Rosie’s wife Jennifer offered her support and guidance to the team while dealing with so much else. It was a traumatic and turbulent time, but they both point to how many details were already in place in the organization to help them all pull together and keep moving forward, including:

  • Why hiring the right people is so important
  • The importance of building information-sharing into your operations
  • Having outside resources in place for support
  • The adjustments they made
  • How to prepare your team for emergencies
  • Reaching out to trade partners
  • Keeping client satisfaction at the center
  • Who plays what role, and how to decide
  • The importance of having someone to trust to sign checks and documents
  • How they dealt with the emotional trauma
  • Why they’re traveling separately from now on
  • And more …

It was a trying period, but the company’s structure already in place and the team’s abilities and attitudes got them through it. Most important, Rosie’s back on his feet and continuing to improve after the accident.

Ep.54: Keeping Long-Term Employees with John Sylvestre

We’re once again talking about the labor crisis in the remodeling industry, but from a different angle. Developing an environment that will keep the employees you have, and help them grow in their roles, will help your company prosper.

In this episode, John Sylvestre talks to Tim and Steve about how he’s created a company that keeps employees — and keeps them happy.

John is the owner of Sylvestre Remodeling and Design in Minneapolis. He paid his way through school by remodeling and building homes and graduated with two degrees in architecture. He’s chaired the NARI education committee and the certification committee and also developed and implemented the Certified Lead Carpenter program. He has won numerous awards for his work in education including the Harold Hammerman Award from NARI. He says he has the best job in the world, drinking coffee and talking with people about changing their homes.

John’s team is filled with long-term employees — his Field Supervisor has been with him for 37 years, and was his first hire, his Production Manager for 26 years, and his Lead Carpenter for 27 years. He talks about how he finds and hires great people, and how he keeps them, including:

  • Letting people go in a direction they choose
  • Hiring well-rounded people
  • Understanding limits
  • Hiring for culture fit
  • Empowering your employees to make decision
  • Asking the right questions to spur hiring and development
  • How to train in your organization
  • Why his company’s like a hockey team
  • Mystery bus trips
  • Keeping your great people during downturns
  • Staying flexible
  • And more …

Including why having fun is so important in keeping the team members you want to remain with you.

We Love Your Ideas

Keep them coming! Send your suggestions for a topic or guest to Tim at tim@remdoldersadvantage.com.

MASTER NAVIGATION
MASTER NAVIGATION